Real-Time Forklift Safety Monitoring for 3-Meter Rule Compliance
THE problem
In many warehouses and factories, forklift safety monitoring and the enforcement of the 3-metre rule are critical to preventing accidents. Forklifts operate in close proximity to workers, and safety rules often require employees to maintain a minimum distance of 3 metres from moving forklifts. Despite training and signage, compliance is inconsistent. Workers step too close to forklifts during operations, either through distraction or pressure to work faster. This creates a high risk of collisions, injuries, and near misses. Traditional safety measures like floor markings or supervisor oversight are reactive and often ignored, leaving gaps in real-time forklift safety monitoring.
THE SOLUTION
visionAI transforms existing CCTV cameras into real-time forklift safety monitoring systems. By applying Visual AI to live video feeds, the system detects forklifts and people simultaneously. If a worker enters within the restricted 3-metre safety zone, the system triggers an instant alert, enabling immediate intervention . The real-time safety monitoring ensures:
- Continuous monitoring without blind spots.
- Real-time alerts when safety rules are broken.
- Recorded events for compliance reviews and training.
The Result
With Visual AI powered real-time forklift safety monitoring, businesses enforcing the forklift safety 3-metre rule see measurable improvements:
- Within 90 days, high risk 3 metre incidents were down by 42%.
- Significant reduction in near misses involving forklifts and workers.
- Stronger compliance with workplace safety rules, even in busy shifts.
- Lower incident-related costs, as accidents and downtime decrease.
- Safer, more confident employees who know risks are being actively managed.