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True OEE automation for modern factories

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Trusted by the best in the business. 

visionAI delivers accurate OEE automation & monitoring software using visual intelligence from your existing cameras

Why traditional OEE falls short

Most OEE software is visually blind. 

Typical OEE software depends on PLC signals, sensors, and manual operator inputs. While this tells you when a line stops or slows, it leaves critical gaps in understanding why it happened. That’s why enabling OEE automation is so powerful. 

Dashboards without root-cause insight

No operator-level context

No visibility into SKU impact on line efficiency

Subjective and inconsistent downtime classification

Missed micro-stoppages

Unmeasured quality losses

With visual context,
true OEE automation becomes a reality.

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Sensors tell you when and what. Vision tells you why.

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OEE automation

Traditional sensor-based OEE

  • Invasive to install; often requires line shutdowns
  • One sensor = one data point
  • Blind to product and packaging context
  • No visibility on operator influence on production
  • Relies on manual reason codes
detecting label efficiency on a food line

visionAI OEE+ automation

  • Non-invasive; uses existing CCTV
  • One camera can measure multiple operational metrics
  • Captures visual root cause with video proof
  • AI trained to visually detect SKUs, flow, and defects

Introducing OEE+

True production efficiency with visionAI

visionAI delivers OEE+ by adding real-time visual intelligence across Availability, Performance, and Quality – without touching your production line.

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Using your existing cameras, visionAI monitors multiple points simultaneously, captures objective evidence of every event, and turns video into actionable OEE data within days.

Full OEE automation processes

No production disruption

No blind spots

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How visionAI improves
OEE performance

Dashboard with data and product images

Availability

Visual evidence of every stop

Stop debating downtime reasons. visionAI captures what actually happened.

Track an entire cell or multiple machines using your existing cameras.

Automatically capture those 30-second “nuisance stops” that sensors often ignore but aggregate into hours of lost time.
Automate root cause intelligence with visual root cause anslysis.
Go live with actionable downtime insights within days of deployment.

Performance

Intelligence beyond simple counts

Simple sensors can count units, but they can’t understand context. visionAI provides a multi-point view of your line’s true speed.

The system identifies exactly what product is running, measuring performance targets that traditional sensors are blind to.
Instant, visual verification of throughput at multiple points on the line.
Achieve granular performance monitoring without the need to cut into lines or install intrusive hardware.
Dashboard displaying production metrics and statuses
Data visualization dashboard with charts

Quality

Real-time visual defect detection and upstream root causes

While operator productivity is less of a bottleneck in bottling, safety and asset protection are critical. visionAI identifies unsafe conditions and high-risk interactions in real time.

Identify defects in the product itself or its packaging (labels, seals, orientation) across multiple points on the line.
visionAI is the first AI for Manufacturing platform to enable the automation of visual root cause analysis – identifying which machine, operator, or SKU is driving downtime, inefficiency, and wastage.
Notify the floor team instantly via mobile when a defect is detected to prevent batch-wide waste.

visionAI is the first AI for Manufacturing platform to enable the automation of visual root cause analysis – identifying which machine, operator, or SKU is driving downtime, inefficiency, and wastage.

Real-world examples

Meat Processing Plant

  • Automatically capturing true runtime, downtime, and changeover losses
  • Identifying speed losses caused by trimming, rework, and sanitation stops
  • Removing manual OEE logging from operators on the line
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Industrial Baking

  • Measuring availability and performance across ovens, proofers, and conveyors
  • Detecting performance degradation caused by empty pans and double dough events
  • Comparing OEE by SKU, recipe, and batch size
Learn More

Bottling Plant

  • Identifying recurring micro-stoppages that reduce line performance
  • Measuring the impact of SKU changes on OEE at filler, capper, and labeller
  • Establishing accurate performance baselines across shifts
Learn More

Stock Control

  • Measuring availability losses caused by material starvation and late replenishment
  • Linking stock handling delays to downstream OEE losses
  • Quantifying hidden performance losses between production and dispatch
Learn More

How visionAI works for OEE automation

From camera footage to insights – fast and progressively deeper over time. No line interference. No shutdown windows. No calibration marathons.

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1
Connect

Securely link visionAI to your existing CCTV feeds –  with no impact on production.

2
Define

Our team helps you set “Points of Interest” (specific machines, SKUs, or bottlenecks).

3
Optimize

Receive real-time alerts and visual root-cause clips to continuously improve over time.

The best OEE automationsolution for modern factories

Close invisible losses

Recover the 3–8% of revenue lost to unmeasured downtime and quality issues.

No new hardware

Use the cameras you already have.

Zero production disruption

Deploy without stopping the line.

Real-time OEE

Move from retrospective reports to live operational intelligence.

Objective data

Every event is backed by visual proof.

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Client Testimonials

10% downtime reduction​

“We’ve reduced unplanned downtime by 10% and equipped our supervisors with

Large F&B manufacturer​

75% quality improvement

“visionAI monitors our line for critical packaging defects of premium products, that if end up being delivered, result in significant reputational damage, customer complaints and product recalls. visionAI measures approximately 8 different defect classes in real time and has helped reduce non-conforming product by >75%.”​

Large F&B manufacturer​

Proven OEE+ automation resultsin real factories

> 0 %
downtime reduction
Large F&B manufacturer
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> 0 %
waste reduction
Food manufacturer
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> 0 %
reduction in safety near-misses
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> 0 %

reduction in defective products shipped

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Stop monitoring. Start seeing.

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News & industry updates, AI, Manufacturing AI, Operator efficiency

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Ready to improve your factory production efficiency?

Whether you’re battling micro stoppages, unclear downtime causes, or safety risks, visionAI gives you the visibility needed to improve availability, reduce losses, and operate with confidence without disrupting production.

Keen to see more? Fill in the quick form an we’ll get back to you.

OEEFrequently Asked Questions

How is visionAI different from traditional OEE software?

Traditional OEE software relies on sensors and PLCs to tell you when a line stops, but it can’t tell you why. visionAI is a factory AI camera system that adds a visual layer to your data. It provides the “Visual Root Cause” for every event, allowing you to move from subjective manual reason codes to objective, visual proof. We call this OEE+.
Unlike traditional OEE monitoring software that can take months to calibrate, visionAI provides real-time downtime data in days. Because we use your existing cameras with no line interference, there is no need to wait for a scheduled shutdown to install sensors. You move from “blind” to “first sight” almost immediately.
No. One of the primary benefits of visionAI is that it is camera-agnostic. We leverage your existing CCTV infrastructure to turn standard video feeds into actionable production intelligence. This means you can achieve total line visibility with zero capital investment in new sensors and zero disruption to your production schedule.
Our OEE+ Quality module provides real-time visual quality defect detection for both product and packaging. When a defect (such as a crushed box or misaligned label) is spotted, the system sends a real-time alert to your team via mobile. Operators can confirm the defect instantly, which simultaneously updates and improves the AI model’s training for future accuracy.
Yes. This is the “Plus” in OEE+. While traditional OEE monitoring requires operators to manually input SKU changes—which is prone to human error—our AI for manufacturing platform automatically identifies and classifies products as they move down the line. It also performs real-time visual quality defect detection, catching errors that sensors simply cannot see.
Legacy tools are retrospective; they tell you what happened yesterday. visionAI provides real-time OEE data and visual alerts. By identifying the specific machine, operator, or material trigger behind micro-stoppages, manufacturers typically see a 15–25% reduction in unplanned downtime, directly increasing throughput without adding new production lines.
Absolutely. visionAI is built for enterprise-scale manufacturing. Our AI video analytics platform is designed with “Privacy by Design” principles, ensuring that data is processed securely and in compliance with global standards. We focus on production efficiency and machine events, providing the objective data layer needed for growth without compromising workforce privacy.