Forklift Safety and the 3-Metre Rule with Visual AI
THE problem
In many warehouses and factories, forklift safety and the 3-metre rule are critical to preventing accidents. Forklifts operate in close proximity to workers, and safety rules often require employees to maintain a minimum distance of 3 metres from moving forklifts. Despite training and signage, compliance is inconsistent. Workers step too close to forklifts during operations, either through distraction or pressure to work faster. This creates a high risk of collisions, injuries, and near misses. Traditional safety measures like floor markings or supervisor oversight are reactive and often ignored.
THE SOLUTION
visionAI transforms existing CCTV Cameras into real-time safety monitors. By applying Visual AI to video feeds, the system detects forklifts and people simultaneously. If a worker enters within the restricted 3-metre safety zone, we triggers an instant alert. The system ensures:
- Continuous monitoring without blind spots.
- Real-time alerts when safety rules are broken.
- Recorded events for compliance reviews and training.
The Result
With Visual AI, businesses enforcing the forklift safety 3-metre rule see measurable improvements:
- Within 90 days, high risk 3 metre incidents were down by 42%.
- Significant reduction in near misses involving forklifts and workers.
- Stronger compliance with workplace safety rules, even in busy shifts.
- Lower incident-related costs, as accidents and downtime decrease.
- Safer, more confident employees who know risks are being actively managed.